Chii chinonzi Collaborative Welding Robot
Kudyidzana Welding Robot
Kudyidzana welding robhotiiri robhoti rinodyidzana ruoko rakashongedzerwa nepfuti yewelding kumagumo uye yekunze welding magetsi. Inosanganisa marobhoti anofamba, akawanda-kunzwa simba, kuona, uye welding process control tekinoroji. Iyo otomatiki midziyo inogona kupedzisa welding processing synchronously nevanhu munzvimbo yekushandira yakagovaniswa pasina kuomarara kwekuzviparadzanisa nevamwe.
Kushanda Nheyo yeKudyidzana Welding Robot System
Iyo yese nzvimbo yekushandira inotsamira pane yakarongeka yekufamba trajectory yerobhoti ruoko, welding magetsi ekugadzirisa maparamita, uye waya yekudyisa system, uye inovimba nekudzidzisa software kuchengetedza welding zvirongwa, kuwana inoenderera uye yakagadzikana otomatiki welding.
Iyo yakakosha hardware ine 5 zvikamu:
- robhoti ruoko: yakashongedzerwa nechisimba chekudzivirira kuchengetedza module, inotakura pfuti dzekubatira, tambo, uye zvinonzwa kuti zvinyatso kufamba uye kumira pamwe ne preset trajectories ye mobile operations.
- Welding simba rekupa: Iyo yakakosha magetsi ekupa arc welding inogona kudzikamisa voltage, kugadzirisa welding ikozvino, voltage, waya yekudyisa kumhanya, inodzivirira gasi kuyerera kweyero munguva chaiyo, uye inofananidza akasiyana welding maitiro seMIG/TIG/plasma.
- Welding pfuti: chishandiso chinoshandiswa pamagumo erobhoti ruoko kuitisa ikozvino, kutakura welding waya / shielding gasi, uye yakananga kuumba welding arc kupedzisa fusion.
- Wire feeder:midziyo yakajairwa yekunyungudusa electrode welding (MIG), inokwanisa kuendesa zvakafanana yakasimba / flux cored welding waya, kudzikamisa arc kureba, uye kuderedza welding spatter.
- Kudzidzisa pendant + inotsigira process software:Maonero ekukweva nekudonhedza dzidziso, mawelder anodhonza nekudonhedza ruoko rwerobhoti kurekodha nzira yeweld, yakavakwa-muraibhurari yewelding parameter.
Kudyidzana Welding Robot VS Industrial Welding Robot
| Kuenzanisa Chinhu | Kudyidzana Welding Robot | Traditional Industrial Welding Robot |
|---|---|---|
| Kugadziriswa kwePurogiramu | Dhonza-uye-kudzidzisa hurongwa. MaWelders ane zero nheyo anogona kuzvimiririra kuunganidza uye kugadzirisa zvirongwa mushure memaawa akati wandei ekudzidziswa, zvichigonesa kukurumidza kutumirwa kwekuchinja kwekugadzira. | Enda-ku-kunongedza hurongwa / hurongwa hwekunze. Vashandi vanofanira kudzidzira marobhoti code logic; hunyanzvi hunotora mavhiki kusvika kumwedzi, zvichikonzera kutenderera kwakareba kwekutumwa kwekuchinja kwekugadzira. |
| Operating Speed / Rated Load | Segmented sipidhi-yakaganhurirwa oparesheni ine diki yakayerwa mutoro. Inokodzera diki nepakati-masaizi ekushanda, lightweight welding torch uye sensor assemblies. | Kuenderera mberi{{0}kumhanya kunorema-mamodheru aripo. Yakanakira-nguva yakareba kugadzirwa kwezvishandiso zvinorema uye maturusi makuru. |
| Safety Protection Zvinodiwa | Hapana fenzi yekuchengetedza inodiwa mushure me-kuongororwa kwengozi yenzvimbo. Yakavakirwa{{2}mukudzikamisa simba, kumira kudhumhana uye kudzivirira kudzikisa kumhanya; kungodzivirira kwakapfava kwenzvimbo kunodiwa. | Fenzi dzedziviriro dzakavharirwa zvizere, ma scanner ekuchengetedza nzvimbo uye akawanda akaomarara anomira zvinosungirwa, zvinoda nzvimbo iri yega yekushanda ine mutengo wakakwira wezvivakwa zvekuchengetedza nzvimbo. |
| Floor Space Occupancy | Rakareruka robhoti muviri unotsigira pasi, inverted uye padivi kukwira. Inogona kudzoserwa yakananga kune iripo manyore yekushandira nzvimbo ine shoma nzvimbo. | Inoda yakazvimiririra yakasarudzika nzvimbo yekushandira ine yakachengetedzwa yakachengeteka mvumo yekuwana uye kugadzirisa kwevashandi, zvichitungamira kune yakaderera saiti kushandiswa. |
| Total Investment Cost | Mutengo wepakati wekutenga wemuviri werobhoti; hapana mutengo wakakwirisa wekuchengetedza fenzi zvivakwa uye kusanganisa komisheni, zvichikonzera kuderera kwemari yekudzorera. | Mutengo wakaderera werobhoti pachawo, asi mutengo wakakwirisa unosanganisira kuchengetedza fencing, civil engineering, professional system integration uye{0}}term outsourced programming services. |
| Inoshanda Kugadzira Modhi | Flexible kugadzirwa ine akawanda echigadzirwa mhando, diki batch saizi uye kazhinji kurongeka kuchinjika. | Yakamisikidzwa mutsara wekusangana misa kugadzirwa ine mashoma echigadzirwa mhando, hombe batch mavhoriyamu uye yakagadziriswa workpiece yakatarwa. |
Kugadzirisa uye Kugadzirisa Mamiriro eKudyidzana Welding Robot
Mamiriro ekusarudza anodyidzana welding marobhoti:
- Kune akawanda echigadzirwa zvikamu uye diki diki kugadzirwa kwebatch, inoda kugara ichichinjika yeakagadziridzwa workpieces.
- Pane kurasikirwa kwakakomba kwevanoshinha muindasitiri, kuomerwa mukutora nekuchengetedza vashandi, uye gaka rakakura mukugona kwemaoko.
- Hhomu yeodha inochinja zvakanyanya, uye zvinodikanwa kuti uwedzere kana kudzikisa otomatiki kugadzirwa kwesimba, izvo zvisingagone kugadzirisa mutsara wegungano.
- Kugadziriswa kwezvikamu zvidiki nepakati-zvine huremu hwebasa uye saizi mukati mehupamhi hwekuremerwa kweruoko uye radius inoshanda.
- Chiteshi chekusanganisa muchina chinoda mawelder kuti atakure, kupuruzira, uye kugadzirisa welding, ukuwo marobhoti achiita mabasa ekubatana.
- Nzvimbo yekuvaka yewekishopu yakabatana, isina nzvimbo dzisina basa dzekuvaka dzakavharirwa nzvimbo dzekuchengetedza marobhoti.
Mamiriro asina kukodzera ekushandisa anodyidzana welding marobhoti:
- Huru hukuru kugadzirwa kwechikamu chimwe chete (marobhoti echinyakare maindasitiri ane mutengo wakaderera wekugadzira pachidimbu).
- Iko kudiwa kweiyo yakanyanya kukwenenzverwa welding mundege, mauto uye mamwe maindasitiri inoda akawanda akaturikidzana uye akaomarara gobvu ndiro welds, ine yakasimba kudzora pamusoro weld kuenderana uye deformation.
- Huru hunorema-zviumbwa zvemaumbirwo ane huremu hwechishandiso uye saizi inodarika zvakayerwa mutoro uye yakakura kushanda radius yerobhoti rinodyidzana.
- Zvakachena zvisingaite-zvichienderana-nguva dzemashandiro akajaidzwa, hapana maodha akadzokororwa, kuwanda kwekuchinja kwegore negore kwekugadzirwa, uye hapana maitirwo ebasa anogona kushandiswa zvakare.
- Yakakwira yekumhanyisa laser welding misa yekugadzira mutsara ine zvakaomesesa zvinodiwa zvewelding mutsara kumhanya.
Welding process uye zvinhu zvinoenderana
| Welding Process | Carbon Steel | Simbi isina ngura | Aluminium Alloy | Supplementary Notes |
|---|---|---|---|---|
| MIG/GMAW (Gasi Metal Arc Welding) | ★★★★★ | ★★★★★ | ★★★★☆ | Iyo mainstream process yekudyidzana welding, inoratidzira nyore kutumwa uye yakanyanya kunaka kushanda. Porosity inowanzoitika panguva yealuminium alloy welding, saka pulsed magetsi inodiwa. |
| TIG/GTAW (Gasi Tungsten Arc Welding) | ★★★★ | ★★★★★ | ★★★★☆ | Inopa chitarisiko chakanaka cheweld chine spatter chidiki, chinokodzera zvikamu zvitete{{0}zvakakomberedzwa nemadziro. Sipidhi yayo yewelding inononoka, uye kunyatsojeka kunodiwa pakukwana-kwegap rezvishandiso. |
| Laser Welding | ★★★ (Mienzaniso{0}yepamusoro) | ★★★ (Mienzaniso{0}yepamusoro) | ★★★ (Mienzaniso{0}yepamusoro) | Iyo inozvirumbidza nekukurumidza welding kumhanya uye kushoma thermal deformation. Laser workstation yakazara inosanganisira kudhura zvakanyanya uye inongoshanda kune yakakwirira-mapeji chaiwo zvikamu. |
| Plasma Welding | ★★★ | ★★★ | ★★ | A niche special process, inongoshandiswa pakunamisa sealing welds pazvikamu zvitete{{0}zvakakomberedzwa nemadziro zvisingashande. |
Kune imwe{{0}majoini epakona nemabutt welds akatetepa uye aripakati-akasimba{-robhoti rehukobvu, robhoti rinodyidzana rinokwanisa kugadzira batch machining pasina kuisirwa mamwe madivayiri ekunzwa.
Pakuita-layer and multi{{1}pass welding' pamaplate ane ukobvu hunosvika 6 mm kana pamusoro, robhoti rekushanda rinoda kufananidzwa neweld seam tracking system uye{3}}marobhoti anokwenenzvera. Zvigadziriso zvakadaro zvinogona kutsiva workpiece gungano gap kutsauka, nokudaro kudzivirira zvakajairika welding kuremara kusanganisira weld bead offset uye isina kukwana fusion.
Chinonyanyo nyanyozivikanwa chiri pakuramba-layer welding yeultra-thick heavy-duty plates inodarika 20 mm. Pasi pemamiriro ezvinhu akadaro ekushanda, robhoti yemubatanidzwa welding inodzorwa nekusakwana kwekuremerwa uye kusimba kwechimiro cheruoko rwayo rwakabatana, izvo zvinoita kuti ibudise kuzunguzika uye kuwedzera kukanganisa kwese kukwenenzvera kukwenenzvera.
Muchidimbu, marobhoti anonamatwa anotyora nzvimbo nedziviriro yemidziyo yemagetsi echinyakare, achibatanidza mashandiro anoita munhu-muchina, mutengo wakaderera uye kushanda kuri nyore. Vanonyatsogadzirisa zvinorwadza zvemazhinji madiki-akawanda madiki-kugadziriswa kwebatch, kushomeka kwewelder uye nzvimbo shoma yewekishopu inotarisana nemabhizinesi madiki neari pakati-akakura ekugadzira.
Nepo marobhoti akabatana asingakwanise kutsiva-marobhoti anorema emuindasitiri akakura-anogadzira hukuru uye akanyanya-kutsetseka kweplate precision welding, ndiwo anonyanya kufarirwa neakaremesa automated welding solution yezvinochinjika kugadzira scenarios. Inotsigirwa neMIG yakakura, TIG uye yekubatsira laser / plasma welding maitiro, akapetwa neanoona seam tracking uye simba sensing modules, yedu yekudyidzana welding nhepfenyuro inopa yakagadzikana, inowirirana welding mhando nekukurumidza kugadzira switch.
Kana iwe uchinetswa nekusagadzikana kwemanyorero welding kunyatsoita, kazhinji chigadzirwa shanduko kana isina kukwana nzvimbo yefekitori, yedu yekudyidzana welding robhoti system inogona kugadzirwa zvinoenderana nesaizi yako yebasa, zvinhu uye batch kudiwa. Bata timu yedu yehunyanzvi pa-kuronga marongero enzvimbo yebasa, kuyedza maitiro uye imwe-stop turnkey automation solutions.
