Maitiro ekusarudza CO₂ Welding Robot
Nhanganyaya
100% pure CO₂ gasi simbi arc welding ndiyo inonyanya kudhura-inoshanda maitiro ekugadzira kabhoni simbi. Inogamuchirwa zvakanyanya mukugadzirwa kwesimbi, kugadzira michina yekuvaka, kugadzirwa kwetirailer furemu, kugadzirisa kwemichina yekurima, uye otomatiki mitsara yekugadzira ine marobhoti emagetsi.
Segasi rinoshanda rekudzivirira, carbon dioxide inosangana nemetallurgical reactions iri pasi pe-tembiricha yemagetsi arcs, inoisiyanisa kubva kuMIG welding uchishandisa magasi anert akachena uye argon-based MAG yakasanganiswa gasi welding. Nekunyatso kuenzanisa base simbi ukobvu, welding midziyo uye yekudzivirira gasi, zvese zvakakwirira welding kunyatsoshanda uye mutengo wakaderera wekugadzira unogona kuwanikwa. Kusashanda zvakanaka kweiyi nzira yewelding zvinozokonzera kukanganisa kwewelding senge spatter, porosity, kutsva{{4}kuburikidza nekudzikisira zvimiro zveweld joints.
Nheyo dzekutanga dzePure CO₂ Welding Robot
Carbon dioxide inoratidzira yakagadzikana makemikari zvimiro pasi petembiricha yakajairwa uye kumanikidzwa kwemhepo. Nekudaro, mune otomatiki welding process yeCO₂ Welding robhoti, inopinda maitiro ekuora pakupisa kwepamusoro kwearc yemagetsi (pamusoro pe2000 degree), inoratidzira kushanda kwemakemikari akasimba uye inokonzera kushandiswa kwesimbi kunosanganisira oxidation uye carburization nesimbi yakanyungudutswa yemvura, pane kungoparadzanisa mhepo yakapoteredza. Iyo welding process yeCO₂ Welding robhotiinovimba nearc yemagetsi inoshanda kunyungudutsa base simbi uye welding waya kuti iite weld joint, nepo gasi rekudzivirira rinovharira okisijeni nenitrogen mumhepo kudzivirira kukanganisa kweporosity.
Core Zvakanakira zvePure CO₂ Welding
Kudzika kukuru kwekupinda: Pasi peiyo yakafanana welding ikozvino uye voltage paramita, iyo fusion zone yakadzika uye yakafara. Kupinzwa kwakazara kwemalata akakora kunogona kuitwa nemishina madiki-akakura pasina kuwedzera kupisa.
Fast welding speed: Inopa yakakwira deposition kunyatsoita. Kuenderera mberi robhoti welding kunogona kukwidziridza huwandu hwekugadzira huwandu.
High kushivirira kune tsvina base simbi: Iyo -tembiricha yemagetsi arc inogona kupisa ngura uye oxide sikero, ichideredza pre{1}}weld kugaya basa remarata ane ngura uye machira ekunze ekunze, izvo zvinoita kuti zvive zvakakosha pakugadzirisa nekugadzirisa maapplication.
Inherent Kukanganisa kwePure CO₂ Welding
1. Iyo arc yemagetsi ine kusagadzikana kwakashata kunoperekedzwa neruzha rwekutsemuka welding ruzha. Iyo inogadziriswa process parameter hwindo idiki, uye zvishoma paramita kutsauka kunozokonzera yakawandisa spatter.
2. High spatter volume inoita kuti iwande basa rekutumira-weld grinding uye kuchenesa slag, izvo zvinokwidza mutengo wese wechitarisiko{2}}giredhi remaworkpiece.
3. Kungofambiswa kwenguva pfupi-kutenderera uye kutamiswa kwepasi rose ndiko kunokwanisa kuwanikwa, ukuwo kupfapfaidza hakugoneke. Ma plates matete anobvira zvakanyanya kutsva-panguva yewelding, saka maitirwo aya haashandi kune maworkpieces ane chitarisiko chakasimba chinodiwa.
4. Carburization inoitika mune weld seams; saka, yakachena CO₂ shielding haifanirwe kugashirwa simbi isina tsvina uye aluminium alloy welding.
Performance & Working Condition Comparison Table pakati pe100% CO₂ neVarious Argon{1}Based Based Mixed Shielding Gases
| Kudzivirira Gasi | Kupinza Kudzama | Spatter Level | Arc Kugadzikana | Weld Bead Kuonekwa | Inoshanda Plate Ukobvu | Metal Transfer Mode | Relative Cost | Mamiriro Ekushandisa Akajairika |
|---|---|---|---|---|---|---|---|---|
| 100% CO₂ | Maximum | High | Murombo | Coarse nekusimbisa kwepamusoro | Pakati & gobvu kabhoni simbi | Kutamisa{{0}kupfupi, kuchinjisa pasi rose | Pazasi | Simbi zvimiro, michina yekuvaka, otomatiki robhoti welding yemahwendefa akakora, kugadzirisa kwemunda |
| C25 (75%Ar + 25%CO₂) | Deep | Pakati | Kugona | Smooth | Simbi yakatetepa kusvika pakati{0}}yakakora kabhoni | Kutamisa{{0}kupfupi, kuchinjisa pasi rose | Pakati | General sheet simbi, assembly line robhoti welding |
| 90%Ar + 10%CO₂ | Pakati nepakati | Low | Excellent | Smooth uye aesthetic | Mapepa esimbi akaonda | Kutamisa-kupfupi, kupfapfaidza (high current) | Zvine mwero | Automotive body thin plates, robhoti welding zvekuonekwa-zvikamu zvakakosha |
| 85%Ar + 15%CO₂ | Pakati nepakati | Low | Excellent | Smooth | General sheet metal components | Kutamisa-kupfupi, kupfapfaidza (high current) | Zvine mwero | Automated welding yemakabati uye midziyo yakavharirwa |
| Argon{{0}Helium-CO₂ Ternary Mixed Gas | Pakati nepakati | Low | Exceptional | Yakajeka uye yakatsetseka | Yakakwirira-simbi yakakora | Kapfupi-kutamisa dunhu, kutamisa pfapfaidzo, kutamisa mweya | Highest | Yakakwirira{{0}simba simbi gobvu; kashoma kushandiswa simbi isina tsvina |
| 98%Ar + 2%O₂ (Stainless Steel Special) | Pakati nepakati | Yakaderera kwazvo | Yakagadzikana | Glossy | Simbi isina ngura | Kutamisa{{0}kupfupi, kutamisa pfapfaidzo | High | Stainless simbi zvigadzirwa, Stainless simbi robhoti welding mitsetse |
| 100% Yakachena Argon | Shallow | Yakaderera kwazvo | Exceptional | Yakajeka uye yakatsetseka | Asina-simbi dzesimbi dzeukobvu hwese | Spray transfer | High | Welding yealuminium alloy, mhangura, titanium alloy; inorambidzwa zvachose kune kabhoni simbi CO₂ welding |
1. Kune mahwendefa matete uye maworkpieces ane zvakasimba chitarisiko zvinodiwa: Isa pamberi 90% Ar/10% CO₂ kana 85% Ar/15% CO₂ yakasanganiswa magasi; C25 inogona kusarudzirwa muripo-yakaenzanirana nekushandisa; 100% yakachena CO₂ haina kukurudzirwa.
2. Pazvivakwa zvakakora-maplate steel, anorema-kugadziridza, mashandiro emumunda, mutengo{3}}mapurojekiti asinganzwisisike uye zvakavanzwa mumarobhoti welding: Adopt 100% CO₂, iyo inopinza zvakakwana, kushivirira kwakanakisa kumasimbi ane ngura uye mutengo wakaderera wegasi.
3. Pazvishandiso zvesimbi isina simbi: Shandisa argon-oxygen yakasanganiswa gasi chete. Usambofa wakaisa yakachena CO₂ kudzivirira weld carburization, intergranular corrosion uye kuputika.
4. Kune aruminiyamu alloy, mhangura uye titanium alloy: chete argon yakachena inobvumirwa; chero CO₂-ine gasi rinodzivirira inorambidzwa zvachose.
5. Kune marobhoti otomatiki ekugadzira mitsara: Shandisa yakasanganiswa shielding gasi kune yakafumurwa inooneka welds, uye tora 100% yakachena CO₂ yezvakavanzika welds sechasi uye mukati ma stiffeners.
General Parameter Setting Specifications for Pure CO₂ Welding Machines
1. Panguva imwechete yekudyisa kumhanya, iyo welding voltage yeCO₂ welding yakachena ichawedzerwa ne1 ~ 3 V kana ichienzaniswa neC25 yakasanganiswa gasi welding. Tichifunga hwindo rakamanikana rekugadzirisa paramita, kukwenenzvera{5}kuchaitwa muzvikamu zvidiki zve 0.5 V nguva yega yega.
2. Short-arc welding ichagamuchirwa mukati mese, inova nzira huru yekudzikisa spatter.
3. Pamichina-yemagetsi inverter welding, kuenderana kwevoltage uye kumhanya kwewaya kunotara kureba kwearc. Abnormal arc mamiriro haagone kugadziriswa nekugadzirisa chete parameter imwe chete.
4. Inductance kugadzirisa: gadzirisa yakaderera inductance kune yakaonda mahwendefa uye yakakwirira inductance kune makobvu mahwendefa kudzvinyirira spatter uye kudzikamisa arc yemagetsi.
5. Waya tsvimbo-yakareba inotangira pa10 mm kusvika pa15 mm. Kureba zvakanyanyisa-kunze kunowedzera kupfava uye kukanganiswa kweporosity.
Normal arc: Inoenderera uye yakafanana sizzling ruzha, yakafanana neruzha rwekukangwa bhekoni. Faulty arc: Kutsemuka kuri pakati nepakati uye kunotyisa kana ruzha, kazhinji zvichikonzerwa nekuderera kwemagetsi, kureba kwearc yakawandisa kana kuti waya refu yakawandisa-kunze.
Sarudzo Yemaitiro eWelding Machines Inokodzera Yakachena CO₂ Welding
1. Iyo midziyo ichatsigira inoenderera inogadziriswa voltage uye waya yekudyisa kumhanya mukati mehupamhi hwakawanda.
2. Yakashongedzerwa inductance / arc slope kugadzirisa basa, iyo yakakosha kune yakachena CO₂ welding.
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4. Basa rakakwana riri pasi peyakayerwa ikozvino kudzivirira kupisa nekudzima mukati menguva yakareba{1}}seam robhoti welding pamapuleti akakora.
5. Inopindirana nemadhayamita akawanda ewaya kusanganisira 0.8 mm, 1.0 mm uye 1.2 mm.
6. Iyo yepamutemo fekitori paramita yemidziyo ichanyatso tsigira 100% CO₂ shielded welding; kuchinjwa kusina mvumo kunobvisa waranti.
1. Tsigira madhijitari ekutaurirana maprotocol akadai seModbus kana Profinet kuona kubatana nerobhoti control cabinet.
2. Inofambirana nemafeedi ewaya ekunze kuti asangane newaya-kureba yemarobhoti cantilevers.
3. Iva nemaitiro ekutanga ikozvino, crater current, current ramp-kumusoro uye ramp{2}pasi kuti uderedze porosity panotangira arc uye kutsemuka paarc stop panguva yerobhoti welding.
4. Tsigira zvirongwa zvakakamurwa kuti zvishandure otomatiki magadzirirwo ezvikafu zvema multi-layer uye akawanda-pass welding.
5. Chengetedza nzvimbo dzekunze dzezviteshi zvekuchenesa tochi nezvinodzivirira-midziyo yekupfapfaidza.
Sarudzo Tafura ye100% Yakachena CO₂ Welding yeZvishandiso muMaindasitiri Akasiyana
| Workpiece Type | Typical Plate Kukora | Kurudziro ye100% CO₂ | Tsanangudzo Yekushandisa |
|---|---|---|---|
| Simbi chimiro workshop, bhiriji zvikamu | Yakakura kupfuura kana kuenzana ne6 mm | Zvakakurudzirwa Zvakasimba | Hidden welds inoda kupinza kwakadzika; zvinoshamisa mutengo zvakanakira kuti mass robotic welding |
| Zvekurima muchina chassis, gobvu bracket kugadzirisa | 3~10 mm | Recommended | Nheyo dzesimbi dzinowanzoita ngura; hapana chitarisiko chakasimba chepamusoro zvinodiwa pakugadzirisa munda |
| Mafuremu emuchina anorema ekuvaka, matangi emafuta ekuchera | 6~25 mm | Recommended | Inokodzera ma multi-layer uye akawanda{1}pass welding; mainstream mhinduro kune otomatiki marobhoti ekugadzira mitsara |
| Trailer chassis, furemu inoomesa | 4.8~10 mm | Recommended | Simba rekuvaka rinoiswa pamberi; spatter inogona kubviswa pachishandiswa centralized post{0}weld grinding |
| Kugadziriswa kwezvikamu zvakakora zvemidziyo yakawanda | Kupfuura 5 mm | Recommended | Yakanakisa kuenderana kune yakasviba workpieces inoshandiswa munzvimbo dzekunze |
| Motokari dzakatetepa-dzinoyera muviri mapanera, ekunze kwekuvhara | ＜1.2 mm | Not Recommended | Dambudziko guru rekutsva{0}kuburikidza nemari yakawandisa yekushanda pakukuya; yakasanganiswa yekudzivirira gasi inogamuchirwa mumarobhoti ekugadzira mitsetse |
| Makabati esimbi asina tsvina, zvikamu zvekushongedza | Ukobvu hwese | Zvakanyanya Kurambidzwa | Weld carburization inokonzeresa kuderera kwakanyanya mukupokana nekuora uye michina zvinhu |
| New simba aluminium alloy housings, aruminiyamu mafuremu | Ukobvu hwese | Zvakanyanya Kurambidzwa | Chete argon yakachena MIG welding inobvumidzwa |
Kuti uone kana takakodzera, isa chinodiwa chaicho pamberi peinjiniya. Tumira chikamu chako kudhirowa, nguva yekutenderera, uye zvipingaidzo zvesero, uye isu tichadzoka nekugadzirisa uye nguva yekutungamira.
