Chii chinonzi Welding Robot
Chii chinonzi Robotic Spot Welding
Robotic spot welding zvinoreva resistance spot welding mashandiro anoitwa nekuturika pfuti yewelding paruwoko rwemaindasitiri. The robhoti weldinginotakura pfuti yewelding kuti isungirire masimbi maviri kana anopfuura anoturikidzana kuburikidza nemhangura maelectrode uye anopfuura emagetsi akakwira kuburikidza nemashizha. Kupisa kunogadzirwa panzvimbo dzekusangana kwemashizha nekuda kwekudzivirira kwemagetsi, kunyungudusa nzvimbo duku yesimbi kuti iite dziva rakanyungudutswa. Kana yatonhodzwa uye yaoma, weld nugget{{2}inoti iyo welded joint-inogadzirwa. Sezvo pfuti yewelding ichitakurwa neanorongedzerwa robhoti ruoko, iro robhoti welding rinokwanisa kudzokorora welding otomatiki pamazana ezvinzvimbo zvakafanotsanangurwa zvichinyatsoenderana nemirayiridzo yakarongwa pasina kushanda kwemanyorero, zvichiita kuti idzokorore chaiyo yega yega weld point.
Spot Welding VS Resistance Welding
Aya mazwi maviri anowanzo shandiswa zvakasiyana, asi spot welding ichokwadi rimwe bazi mukati meiyo resistance welding process mhuri, iyo inosanganisirawo seam welding uye projection welding. Yese nzira dzewelding muchikamu ichi dzinogovera imwechete yekushanda musimboti: welding kupisa kunogadzirwa neyakagadzika magetsi kuramba kwezvishandiso pasi pekumanikidzwa kweelectrode, kwete kubva kumarimi ekunze kana waya dzewelding. Chinhu chinotsanangudza chespot welding ndechekuti weld yega yega inongogadzira yakazvimirira dot-yakaita sejoini panzvimbo inopindirana yemarata. Iyo otomatiki welding modhi inowanikwa neapo welding robhoti inongotsiva manyorerwo ekushanda uye yakagadziriswa midziyo yekumisikidza, nepo yakakosha yemuviri musimboti wewelding pachayo inoramba isina kuchinjika.
Sei Adopt Robotic otomatiki yeSpot Welding
01
Consistent Weld Formation Quality
02
Kubudirira Kwekugadzirwa Kwepamusoro
03
Strong Traceability
04
Safer Automated Operation
Core Zvikamu zveRobotic Spot Welding Workstation
Robhoti nzvimbo welding workstation inovimba nekushanda kwakarongeka kwemasystem matatu makuru: pfuti yewelding inoumba weld nuggets, irobhoti reindasitiri rinokwira nekumisa pfuti yewelding, uye controller inowiriranisa kufamba kwerobhoti uye nguva yewelding. Kuita kwekuenzanisa kwezvikamu zvitatu izvi zvinonyanya kutarisisa kunaka kwewelding uye kugadzikana kwekushanda kwemutsara wese wekugadzira.
Chiedza Pneumatic Welding Pfuti
Huremu huremu hwepfuti yewelding, transformer uye tambo inotaridza iyo robhoti yakayerwa mubhadharo. Matatu akakosha ma paramita anofanirwa kukoshesa panguva yekusarudza modhi:
Payload Capacity: Inofanira kutsigira kuungana kwakazara kwepfuti yewelding ine imwezve yekuchengetedza margin yakachengetwa.
Working Radhiyasi: Ita shuwa kuti electrode cap inogona kusvika kune yega weld chinzvimbo pane workpiece.
Nhamba yeMasanhu: Inosarudza kuchinjika kwerobhoti kudzivirira kudhumhana neakaomesesa workpiece zvimiro.
Kushanda Nheyo yeRobotic Spot Welding
Robhoti rega rega rekuita welding rinotsamira pazvinhu zviviri zvakakosha: ina-stage welding cycle yekugadzira majoini uye seti yezvipimo zvakakosha zvinotonga maitirwo ewelding. Chete nekunyatsonzwisisa zvinhu zviviri izvi zvinoita welding mhando kudzorwa zvakatsiga uye kutsauka kwakavanzika mumaitiro maparamita anodzivirirwa.
Resistance spot welding inoumba kubatana kwega kwega kuburikidza nematanho mana anoteedzana. Kupisa kunodiwa pakusanganiswa kwesimbi kunobva pamagetsi ega ega ega pachinzvimbo chemoto wekunze kana waya dzekuzadza. Mushure mekunge maelectrode asunga simbi mashizha, yakakwira ikozvino inoyerera kuburikidza nezvinhu zvinopindirana. Joule kupisa (I²R thermal effect) inogadzirwa panzvimbo inofenda nekuda kwekuramba kubata, inonangana panzvimbo yeweld uye kunyungudutsa simbi yemuno kuita dziva diki rakanyungudutswa. Kana mawelding anodzima, maelectrodes anoramba akasungirirwa kuti dziva rakanyungudutswa ritonhore uye rigosimba pasi pekumanikidzwa, zvozopedzisira zvaita weld nugget{{4}iyo chaiyo yakasungwa joint. Mamwe matanho ese anoshanda anoshanda kugadzira uye kuumba iyi weld nugget.
Detailed Operation Matanho:
1. Pre{{0}pressure Stage: Electrodes kuvhara uye clamping simba rinokwira kune preset kukosha.
2. Current Welding Stage: Welding ikozvino inobatidzwa, uye nzvimbo dzekubatana dzemashiti dzinonyungudika pasi pekupisa kupisa.
3. Forge Holding Pressure Stage: Magetsi anodzimwa apo maelectrode achiramba achimanikidza, zvichiita kuti dziva rakanyungudutswa riome kuita dense weld nugget.
4. Release Stage: Electrodes yakavhurika, uye robhoti inoenda kune inotevera weld chinzvimbo.
Musanganiswa wemaparamita ekuita (inozivikanwawo sewelding schedule) inosarudza kana iyo inokwanisa weld nugget inogona kuumbwa:
1. Welding Current(muzviuru zvema amperes; iyo yakajairika mhando yesimbi ingangoita 8,000 kusvika 15,000 amperes): Kusakwana ikozvino kunotadza kuumba inoshanda weld nugget, nepo yakawandisa ikozvino inokonzeresa simbi yakanyungudutswa.
2. Pre{{0}pressure Force(mumazana emanewtons kana pounds-simba): Kusakwana kumanikidzwa kunokonzeresa welding spatter; kudzvinyirirwa kwakanyanya kunoonda mashizha esimbi uye kunoderedza weld nugget size.
3. Welding Nguva(yakayerwa nema AC cycles kana milliseconds): Ipfupi nguva yewelding inotambirwa kune matete mashiti, nepo kureba kunodiwa kune makobvu mahwendefa.
4. Kubata Nguva: Kuenderera mberi kudzvinyirirwa kunoshandiswa mushure mekucheka kwemagetsi kuve nechokwadi chakazara, chakasimba kusimba kweiyo weld nugget.
5. Duty Cycle: Huwandu hwehuwandu hweanoteedzana welds iyo pfuti inogona kuita isati yada kuderera kwekutonhodza, iyo inotsanangurawo chaiyo yepamusoro yepamusoro yemutsara wekugadzira.
Kuti uone kana takakodzera, isa chinodiwa chaicho pamberi peinjiniya. Tumira chikamu chako kudhirowa, nguva yekutenderera, uye zvipingaidzo zvesero, uye isu tichadzoka nekugadzirisa uye nguva yekutungamira.
