High-Precision Welding

Automated Welding Robots ane 3D vision recognition system uye robhoti ruoko ine positioning yechokwadi ± 0.05 mm, kuve nechokwadi kurongeka kwakaringana kwetochi rewelding nemusono we weld uye kuderedza kusarongeka uye kupotsa welds.

Automatic Weld Seam Positioning, Hapana Yepamusoro-mazvo ekushandisa Inodiwa

Zvichivimba ne 3D yekuona tekinoroji yekuongorora, robhoti inogona yakazvimirira kuona weld zvinzvimbo uye groove maumbirwo. Inogona kugadzirisa otomatiki misiyano kunyangwe kana maworkpiece akarasika, mbishi zvinhu zvine mativi ekushivirira, kana zvishandiso zvinopa avhareji yekumira kwechokwadi. Izvi zvinoderedza zvakanyanya mitengo yekugadzira uye yekuisa yezvigadziriso zvekushandisa uye kubvisa dzidziso yemanyorero uye mapoinzi maitiro.

Flexible Production neKurumidza Chigadzirwa Model Shanduko

Hapana chikonzero chekuitisa-ne-poinzi kudzidzisa uye kuronga patsva pakutsiva welding workpiece. Iyo yekuona sisitimu inogona kugadzira otomatiki nzira dzewelding mushure mekutarisa uye kuzivikanwa, ichigonesa yekugadzira mutsara shanduko mukati menguva pfupi. Inoenderana nezvinodiwa zvekugadzira zvinochinjika zvezvakasiyana-siyana uye zvidiki-kugadzira mabhechi uye inopa huwandu hwepamusoro hwemashandisirwo emidziyo.

Mufananidzo 2.1 3D Simulation Diagram

Danho 1: Workpiece Positioning uye Equipment Kutanga

Iyo workpiece inofanira kusungirirwa yakanyatsogadziriswa pachiteshi chekugadzira. The Model 1820 3D vision welding robot inopedza simba-pakuzviongorora wega, uye 3D vision camera inopinda mustandby mode. Iyo yekudzora sisitimu, welding simba sosi, waya yekudyisa michina uye kudzidzisa programming zvese zvakagadzirira panguva imwe chete, zvakamirira welding yekutanga kuraira.

Nhanho yechipiri: Unganidza Weld Seam Contour Data kuburikidza ne3D Vision Scanning

Muchina we 3D wekuona unoona wakaiswa parobhoti inoita-round scan pane yakananga workpiece. Inotora ruzivo chairwo-zvenguva nhatu-mumativi emusono we weld kusanganisira nzvimbo, mafambiro, upamhi, groove chimiro uye kureba kutsauka, inonyatso tsvaga chaiyo weld trajectory, uye inodzivirira nzvimbo isiriyo inokonzerwa nekumisikidzwa kweworkpiece uye kukanganisa kwe dimensional yezvinhu zvinopinda.

Danho 3: Chaiyo-nguva Kufambiswa kweWeld Data kuenda kuIndustrial Control Computer

Massive 3D coordination data inounganidzwa kuburikidza nekuona scanning inofambiswa munguva chaiyo kune inotsigira indasitiri yekudzora komputa kuburikidza nemitsara yekutaurirana, iyo inochengeta pamwe chete iyo yekutanga yakaongororwa mifananidzo uye weld point paramita.

Nhanho 4: Intelligent Computing uye Optimal Welding Trajectory Planning neKombuta

Iyo indasitiri yekudzora komputa yakanyudzwa nehunyanzvi welding process software. Inoita kuderedza ruzha, kururamisa, kuongorora uye kuverenga pane yakaunganidzwa 3D weld data, inofananidza preset welding process paramita, uye inogadzira yakaringana uye inoenderera robhoti welding motion trajectory yakasanganiswa neworkpiece zvinhu uye welding tekinoroji zvinodiwa. Zvichakadaro, inoenderana inoenderana maitiro paramita senge welding ikozvino, voltage uye waya yekudyisa kumhanya.

Nhanho 5: Matambudziko eComputer Motion uye Welding Control Signals

Mushure mekupedza kuronga nzira, komputa inotumira mirairo yenzira uye welding process parameter mirairo kune marobhoti control system, uye inobatanidza iyo welding source yemagetsi newaya feeder kufanogadzirisa{0}maparamendi ewelding pachine nguva.

Nhanho yechitanhatu: Iyo Robot Inoshanda Otomatiki iyo Welding Torch Zvinoenderana neMirairo

Mushure mekugamuchira masaini ekudzora, iro robhoti rekubatana rinofambisa rinofamba chaizvo munzira yakarongwa. The equipped welding torch inofamba ichimhanya ichitevera nzira yeweld; iyo waya yekudyisa yakagadzikana inodyisa welding waya synchronously, uye welding simba sosi inobuda inofananidzwa welding ikozvino uye voltage. Hapana chaiyo-nguva yemaoko kubata kwemaoko kunodiwa mukati mese.

Danho rechinomwe: Kupedzwa Kwepamusoro-kunyatsoita Automatic Welding Operation

Tochi yewelding inogara ichiwelding padivi pe preset weld trajectory ine chaiyo-nguva yekuona kutsauka kwekugadzirisa panguva yese. Inogona kugadzirisa otomatiki nzira yewelding kunyangwe paine kakumisikidzwa kadiki diki yeweldpiece, kupedzisira yaona yakakwirira-mazvo uye nepamusoro-inogoneka otomatiki welding yeweld seam yese. Paunenge wapedza chikamu chimwe chewelding, robhoti inogona kuenda kune inotevera weld chinzvimbo maererano nechirongwa uye kudzokorora maitiro ari pamusoro. Mushure mekunge maitiro ese apera, midziyo inodzokera kune yakamirira modhi kumirira inotevera oparesheni yekuraira.

Mufananidzo 2.2 Pa-saiti Physical Object Diagram

Mufananidzo 2.3 Vhara-Madhayagiramu eChikamu Chese

MIG welding muchina

Wire feeder

Wire spool

Robot electric control cabinet

3D maonero ekuongorora

Positioner

Fixed elevation base ye robhoti

 

 

 

MIG welding torch

 

 

Vhidhiyo Kuenzanisira

 

 

 

01/

Environmental Adaptation:Shanda munzvimbo yakaoma, yakaderera-yeguruva kudzivirira hunyoro kana magasi anoparadza kubva pakukanganisa kuona kwe 3D.

02/

Preliminary Commissioning:Gadzirisa iyo 3D yekuona sensor uye ruoko rwemuchina usati watanga kushandisa kuti uve nechokwadi chekufambisa data.

03/

Maintenance:Gara uchichenesa iyo 3D yekuona lenzi uye tarisa simba redunhu kugadzikana kuti uwedzere hupenyu hwemidziyo.

04/

Kudzidziswa Kwevashandi:Vashandisi vanofanira kudzidza zvigadziriso zveparameter uye kugadzirisa matambudziko kuti varambe vachishanda zvakanaka.

Nhanganyaya yekambani

 

 

 

 

Chuanglida inyanzvi inogadzira marobhoti anokwenenzverwa akakwana uye mutengesi weimwe-stop welding workstations. Vatengi vanogona kutenga marobhoti zvakasiyana kana kusarudza yakanyatsobatanidzwa turnkey yekuendesa mhinduro. Isu tinokwanisa kupa mabhurocha echigadzirwa, 3D CAD kudhirowa uye marobhoti ekuongorora muviri mishumo. Zvese zvigadzirwa zvinotora yakamisikidzwa ekunze kurongedza uye zvinogona kutumirwa pasi rese.

Iwe unogona kuendesa yakananga quotation chikumbiro, kana kutitumira yako workpiece process ruzivo kuti uwane yakasarudzika sarudzo mhinduro.